Construction
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TRANSFORMER TRANSFORMER WIRE FOR THE CORE Fig. 39. The insulated core wires, made from Swedish iron, are placed through the central hole in the bobbin core is made from soft Swedish iron wires about No. 40 gauge: or rather thicker, and about 8 in. long. These wires should be thoroughly well insulated with shellac’ varnish, as shown in Fig. 40, or may be dipped in molten paraffin Wax and set aside until dry. They are then placed through with silk thread or wire CONSTRUCTION OF THE TRANSFORMER CORE Fig. 41. As illustrated here, the insulated iron wires forming the core are bent over the outside of the bobbin on which the windings are made. They are afterwards secured in position the centre of the bobbin,as shown in Fig. 39, and bent over the outside of the wind- ings, as shown in Fig. 41, so that the ends overlap, when they are secured with a binding of fine wire or silk, as shown in Fig. 42. After this the whole is placed on the saddle on the base and secured with a couple of brass strip clips, as shown in Fig. 43. The transformer is completed by connecting the primary and secondary leads to terminals on the base. The electrical continuity of the windings is tested with a dry battery and telephones in the 1 INSULATING THE CORE WIRES Fig. 40. For purposes of insulation the core wires may either be shellac-varnished, as here, or dipped in molten paraffin wax usual way, and, if desired, the insulation can be tested by applying a high voltage be- tween windings and windings and between windings and core. For a telephone trans- former the windings are altered in ratio as already explained. It frequently happens that a commercial transformer is difficult to fit into a restricted space, and to overcome this the method shown in Fig. 44 is sometimes effective. Two