VK7 Centenary Documents

1986 Tassie Devil QRP CW transceiver kit

1980sDocument1986

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WIA Tas Southern Branch Activities Centre

Tassie Devil QRP CW transceiver kit



1.2 watt transmitter and direct conversion receiver.

The original owner of this circuit boarc is unknown.

The kit was released in 1986. The accompanying information

shows that the kit construction was nct for the inexperienced.

The completed circuit board required a number of additional wires.

External components required were the normal controls.

The resulting transceiver had a number of problems, most of which

were found and corrected by the constructors. The problem | found

most annoying was that it produced horrendous key clicks. The clicks

were caused by the oscillator switching from receive frequency to

transmit frequency and back at the start and end of each dot and dash.

I did a modification to the one | built to improve the clicks which resulted

in only one click at the start of each transmission.




Richard Rogers VK7RO February 2018
Co-EE L
       NEWS
   - BULLETIN
 PUBLISHED QUATERLY
       “WE DO MORE WITH LESS”
RAI TAYLOR 25 TWELFTH AVE WEST MOONAH TASMANIA 7009
                THe "TAS-DEVIL" 80N
                                    Cw (RF TRANSCRIVEX                                           Probably the most surprising circuit is the   d.c,  switching .  Semi-breakin was considered
Baving had the pleasure of working "QRP" for nearly 12 months using                              the best compromise and in order not  to reduce   receiver
                                                                    a Drew Diamond                                                                           sensitivity a relay, rather than
design DSB/CW Tx I decided to  build                                                             diodes was used to switch the aerial from  Rx  to  Tx.
                                     the SCD CVW transceiver  .  However  , whilst  SCD in                                                                VRS adjusts the release delay time of
concept, I did incorporate a                                                                     RLA to allow for different keying speeds.   The   idea
                              standard Colpitts  VFO and a home   brew  transmit  section!                                                               being to prevent the relay releasing
The performance of the receiver  was                                                              between characters, As ones speed increase  s,   the
                                     very impressive  andgood   reports  gained  from the                                                               delay can be reduced.
transmitter. The VFO was made to tune over a frequency range of 3.50 to                          PB1 allows the VFO to be set to zero- beat without
                                                                             3.80 MAz so I                                                             having to turn the RIT control to zero
had the additional pleasure of listening to the DX window. RIT and the                           position,
                                                                       audio filter
were considered to be a must on this rig,
Circuits were constructed entirely on "strip board". Three were made - VFO,                      I.Smith     VK7KAN
                                                                            TX and
RX/filter/audio amplifier, Each part was "proved" and the lot put together.Th e VFO and
battery holder were placed in one aluminium box 100X100X50 and the Rx/Tx
                                                                         in another, the
idea being to go portable on camping holidays etc.
Good news traveis fast, even with low power, and before L had time to oil
                                                                          the key, requests
were being received for a single p.c,b, design suitable for easy home
                                                                      construction.
Using the experience gained, it was decided to incorporate all the perceived desirable
features,  This, of course, is very much an individual thing! The circuits are
                                                                                fairly
conventional and mainly borrowed,     However, the p.c.b, was designed from scratch and is
the end result of much midnight oil.   I don't think I can look tram tracks in the face
again!   The layout is such that sections can be removed and Jjoined up to make a separate
receiver, transmitter, VFO etc.
The following is an attempt to highlight the few unique aspects of the
                                                                       circuits.
The VFO is supplied from a 5 volt voltage regulator as it is félt that
                                                                        the regulation
is superior to a simple zener.  The aim being to improve stability., A  1N4001 power diode
is used as a varicap as it was found to give both a greater capacitance
                                                                         variation and
better linearity than a BA102,    RS and R6 set the d.c. voltage across D1 and hence, the
transmit frequency. &3 switches on during key-down. Q4 switches on during receive
                                                                                   and
a variable voltage from VR3 gives receive-incremental-tuning, VR1 and VR2 set the (+)
and (=) RIT limits.
                                                                                                                                                                     w
                                                                                                                                                                     @©
Circuit design for the receiver is straight out of the  SCD manual.  However, the audio-                                                                             o~
amplifier is a little different, This incorporate s a  4007 digital
                                                                                                                                                                     z
                                                                    i,c. biased to linear                                                                            <
                                                                                                                                                                     x
working conditions. Many of these amps have been built and they                                                                                                      ~
                                                                  give highgain, low noise                                                                           x
                                                                                                                                                                     >
amplification. The output power is about 150 mW which  is more than adequate.      Also, being
in three stages, it was convenient to provide mute and side-tone
                                                                 functions.
The transmitter uses a PNP driver and this appears to improve both sensitivity and
stability, L2 and L5 are wound on a readily obtainable T.V. balun
                                                                   former type 1050/2/¥14,
RFC3 comprisgs 3 turns on a Phillips 6 hole ferrite bead.,
                                                              This section is subject of a
separate article.     (see the "upside-down" QRP P,A,)
                                                                                                             NOT 4o gcm.E,
                                                                                                                                                                            THENIBBLER
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                                                 CI2    22pof                       RPC3 3T 22G 6 hole F/B
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                                                 CI3A     oIuf                      L5    22   22G    as above
                                                 C14      oIuf
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                                    TAS DEVIL




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                       RESISTORS         CAPACITORS
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                              COMPONENTS LISTING
                             RESTISTORS       @KPACITORS
                            R43                 C4I   .
                         TASSIE DEVIL
                         "THE SAGA OF A TaSSIE DEVIL"
Firstly I must appologise to the many members that I had to dissapoint because I
just oould not supply them with kits for the 80M QRP CW transciever. When Ian
VK7IJ first built the prototype it was obvious that at last here was a project
idealy suited to the home brewer. Not to complex, technically very interesting,
and inovative in some areas.
I was genuinely surprised how well it performed and naturally only to pleased
to make up @& kit. The Southern Branch of the W.I.A. do have an activity centre
and it was decided to investigate the componant availability and price ect.
This I did and from information that I received from local supply houses,
together with componants already on hand offeradthe kits to anyone interested
for a total cost of $35.00. The original target of I2 kits was decided on.
Thinking that it would be a sufficient amount we becan to order the PC boards
and componants ect. In the first week the orders came flooding in at about the
same time some of the componants began to arrive and further price lists ect.
It became obvious th:t the original prices quoted were no where near the current
prices and it was decided to make a target of 30 kits,to do this we had to
increase the price to $45.00 per kit. I personally wrote or oentacted the first
I2 people whose orders had been accepted,explaining the increase price. Fort-
unately no one objected, in fact quite a few did not know how on earth we could
of provided the kit for such a low price in the first place. Of course the
componants that I had on hand that hzd been bought years ago, help to off set
the cost.
The poirt is that in excess of 70 people showed their interest in the kit. This
 response is very encouraging, it does prove that a lot of people still want to
 home brew their own equipment, it is & pity thzt most of the major componant
 suppliers have, or are reducing the quantity, and limiting the range of ham
 radio componanis, true, computer buffs are being catered for very well, but I
 do fear for the future, of ithe humble ham radio home brewer, eventuzlly even my
 imense junk box will run .dry.
 I must get off my soap box (full of junk) and get on with the question in hand.
- To cater for those unfortunates who missed out, we are making availsble a printed
  circuit board, parts list and information so that you can build your own "Tas Devil"
  and chase up yourown perts, the only real difficult componants.are good- Qquality
  air spaced variuble capacitors, and slow motion dials. Buying new parts today
  the estemated cost would be around $75.00.
 So again I repeat if you would like & P.C.B. board and construction informationm,
 write to me VKTVV, as soon as possible. This will make the ideal project during
 the coming winter months. The cost which includes “postage within Australia and
 Newzealand is $I6.00. Cheques made payable to"Tasmanian W.I.A. Southern Branch.
                             USING A-MULTIMETER TO FIND PNP or NPN-:
                             ettt
                            1. Clip meter -ve lead onto centre lead
                               of transistor.
                            Z. Set multimeter to high ohms (x1k range)
                            3. Positive lead to outer pins reads:
                                      HIGH-HIGH 1T's PNP
                                      *LOW-LOW  IT's NPN
                                                                                                                                                                    —
                 PARTS LIST.
~RI,R3,R5         IOOK                    QI      VNBBAF RS COMPOKENTS 295135
 k2               I0K PRESET FCT          Q2     BC478         "       293612
 k4
 k6
                  47K
                  3300hm
                                          Q3     .2N3053
                                          1C.I. 40495
                                                               '
                                                               "
                                                                       293561
                                                                        306667
                                                                                              TAS DEVIL UPDATE
 R7                82okm                  Heatsink-Q3          ::       4?%548                A cortinuing story
 R8                10K                    Heat sink-QI                                                           by        Ian VK7IJ
 CI,c3            33PF NPO CERAMIC        PgaB:ard doutle sided 3"X3" (75X75)mm               I guess I now unders
 c2               0.0Iuf ceramic          rfcl 4.7uhy RS CONPONENT 228135                                          tand the meaning
                                                                                              right to improve the                  of the   statemernt " We res
 C4,C6,CI2,CI4,Ci6 O.Tuf ceramic )                                                                                  desiga", Wishin g to
                                                                                                                                                                 erve the
                                                                                              to add a few improveme                     fin ali se the design I decided
  e         ’     iOuf I5v electrolytic                                                                              nts and in S0 doing
                                                                                              of worms, having rec                        unearthed an unexpecte
 5?3015           4.Tuf tantatlum <                                                                                overd fro m my                                  d barrel
 Cc7                                                                                          Two features were
                 390PF polystyrene                                                                              destine d for improv
                                                                                                                                     ement: To run IC2
 c8,C9                                                                                        overcome the low                                           from I2V to
                I500PF polystyrene
 Cc10            E80PF polystyrene
 CII             68PF polystyrene                                                                 iruit, the nodificat
                                               _v_f——~._/~‘--;--’f-’-"-\_“’#                                            ions procce ded thu sly
                                                                                             The lead supplying                                 -
                                                                                                                  5volts to IC2 was
                                      solder to ground plane                é                ted to the JT2volts
                                                                                                                  supply.
                                                                                                                                     disco nnected from ICI
                                                                                                                                                               and r@connec
                                                                                             The wipers of VRI
                                      on top of board CI7,                                   PC tracks need to be
                                                                                                                 and VE2 were connec
                                                                                                                                     ted to the
                                                                                                                                                            ds of
                                                                                                                    cut )o The 5vo lte weg
                                                                                                                                                  tra ck en       VR3 (  the
                                                                                             VRI and VR2 and the                            applied to th e track of
                                                                                                                   other track end of VR2                               both
                                                                                             This arrangerert all                           was taken to earth.
                                                                                                                   ovs s variable  rreset voltage to be
                                                                                             endofVR3thus allowi                                          applied to each
                                                                                                                      ngafar greater accura
                                                                                             range of the RIT, So                             cy in the setting of
                                                                                                                   enter   the red face                             the
                                                                                             The mods to I1C2 which,                    :-.
                                                                                                                      I shoud adg s included
                                                                                             to pin 14, worked rer                            strapping pins I2 and 13
                                                                                                                   fectly, however the RIT
                                                                                             PEI Svolts was bresen                            did not work. On pushing
                                                                                                                   t across DI inst  ead
                                                                                             ion of R29R2I. Mpe dis                       of the 2vol ts as at the Juncti
                                                                                                                     covery -Q7 and Q8 are
                                                                                                                                            wired as eritter follower
                                                                                                                                                                      s
                                                                                                                  rosetosomenominal
                                                                                             of RI&,FI9 and the bas                              value determined by
                                                                                                                       e currents of Q7                                       the value
                                                              ° ‘pg‘   -5                    There is a happy end                               and   Q8.
                                                                                                                     to the story- Q7 and
                                                                                             2N3905 devices, RI8                                    Q8 were replaced wit
                                                                                                                   was connected                                                 h PNP
                                                                                             to the tase of Q7. Thi                     to  the   bas  e  of   Q8   and RI9 connected
                                                                                                                      s modification has
                                                                                             frequercy stability,                                 improved out~of-sight
                                                                                                                     the   rea son   for                                          the
                                                                                            being determined by                            thi s  is   that the tias on DI was
                                                                                                                   the tase-emitter cha
                                                                                            the voltage across                                   racter   ist ics    of  Q7  and not by
                                                                                                                 R20    as  was   the   int ention of the design.
                                                                                            cteristics are very tem                                                         These chara—
                                                                                                                        perature deperdent hen
                                                                                            The mod to VRI,VR2,VE3                                      ce the dritt,.
                                                                                                                        was very wor     th  vhi  le
                                                                                            set the  ran ge,neg                                        as  it   is   noy Possible to
                                                                                                               ative    lim it ang positive limii
                                                                                            and still allow a nul                                           of the RIT independentl
                                                                                                                    l at the migs meckanica                                               y
                                                                                            The mod to the unuced                                   l positi     cn   of  VR3.
                                                                                                                      gate of IC2 is recommend
                                                                                            ing to recommended                                           ed   asy  apa rt  fro m corform—
                                                                                                                 corvention for CMUS
                                                                                            ible random switching                             devices it prevents
                                                                                                                      due to the gat                                        any poss-—
                                                                                            or high. As far as IC3                        e  not   kno  win g    if   its
                                                                                                                       goes the                                            inpul is low
                                                                                           increased by about 20d                   des ire d   res ult    was acheived, the gai
                                                                                                                     b wit   h  the   sup ply                                          n
                                                                                           necessary however to rep                             of  I2V    instead of 5V. It is
                                                          rge area of vacant copper                                      lace R22 with a short
                                                                                           ad justmert of the switch                                     circuit to allow prorer
                                                    fzetiabglt on a piece of alumin                                      ing action vig VR5e A mod
                                                                                           vided and I must leave                                            ified circuit is pro-
                                                    ium heat sink sheet. I gsed a                                      the implementati
                                                                                           They are well worth whi                            on   of  the   cha  nge  s up  to you.
                                                    piece of 20x20mm aluminium right                                   le,as has been verifi
                                                                                           during QSO's after com                                    ed by the comments rec
                                                    angle,bolted to the top of the                                   pleting     the                                                eived
                                                                                           I do appoligise for the                   m  on  my   own   rig,
                                                    board QI is then bent over and                                    "bl  und er"   but   ask   you
                                                                                           the self—teaching aspects                                   to tear with me on thi
                                                    bolted to it with a mica washer                                        of our hobby, I guess that                                s
                                                    and associated standard hardware       tetween the amateur and                                               s the difference
                                                                                                                        the professional       .HI.
                                                    QI is in a TO202 case and the
                                                    tab must be insulated from'earth
                                                    The vertical part of the right
                                                    angle heatsink can be used to
                                                    bolt the unit to the case.                                                         15




                                                                                       [
  <                   "TAS DEVIL RIG"
                                                                                                                               MODIFIED CIRCUIT
Q5'over heating                 No heateink fitted                      Fit heatsink (this is
                                                     !                  essential)




                                                                                                                                                                ;
Output appears to be            L3/base Q5 incorrectly                  Remove R14 and replace
frequency goubled               terminated




                                                                                                                                           SIDE-TONE GEN.
                                                                        with a link . Bonnect




                                                                                                                               o1
                                                                        2 resistor with value of




                                                                                                                                                                    | ]iczdpn
                                                                        47 to 100.a between link ond’




                                                                                                                                    VRIS
                                                                        earth (i.e, across 13)


                                                                                                                 R2?
                                                                        This mod. is recommended!




                                                                                                                                                                                /3
                                                                                                                       <




                                                                                                                                                                2
VFO not oscillating             Q1 high      thus reducing              Reduce R2 to 100+




                                                                                                                           /
 (no other faults)              supply volyage via R2
                                                         .                                                                                                                           L
Mute circuit ineffective         Q6 =.emitter follower,                 Replace Q6 with PNP type                                                                        8            §
due tc¢ low voltage              output = 5-0.6=4.4v                    transistor, emitter to 12v.                                                         w                        -~
on IC3-1                                                                Disconnect B15 from IC2
                                                                        and reconnect to wiper of
                                                                        VRS. (this leaves IC2 o/p
                                                                        floating).
Side tone generator             Q12 faulty                              Check.
not working
NOTE: SOME MAY TRY TO ACHIEVE GREATER OUTPUT POWEK               = HOWEVER THIS IS NOT PRACTICAL            =
      WITBOUT A yAJOR REDESIGN Viz, with a 12v supply and 50 a filter                                       -
       output =V'   = 144 = 1.44 Watts so save those output transistors!                                    :‘
      .        22     -10Q                                                                                  Ly
                                                                                                            o
                                                                                                            @                                                                              .
                                                                                                            ~                                                                             0
                                                                                                            »                                                                             P
1 wish to express my appreciation to all who have helped compile this list and for                          %                                                                             }
all the encouraging reports about the design received so far,                                               E
Tap Smith                                                                                                   z                                                                             b
 VK713                                                                                                  : W                                                                               ~-
      6~-5-86
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